kemppi welding machine manual

0000080602 00000 n 0000000910 00000 n 0000062404 00000 n In addition to excellent standard welding performance, Kemppi's Wise special processes and functions ensure optimal arc characteristics for whatever you are welding. Setup menu mf 29 / 33 fastmig basic (mf) setup menu sf 51, 52, 53, 54 normal mig 1-mig fr-mig all mig processes mma fastmig synergic (msf) setup menu 28. K8 value level With the K8 value level equipment we are creating tomorrows welding today. Main circuit card z001 operation principle g1 g3 g2 g4 g5 l1 u g1 u g3 u g4 u g2 u t1 u g5 u l1 approx.. + 570 v u g1 u g2 u g3 u g4 u t1 u g5 u l1 t t t t t t t when igbt-transistors g1 and g4 conduct, there is a positive voltage u t1 in main transformer t1 primary and when igbt-transistors g2 and Main circuit card z001 connectors 16 x19 x21 x10 x11 x14 x15 x12 x13 x18 x1 x20 x8 x9 x40 x29 x41 x6 x37 x17 x7 x36 x16 x3 x2 x5 x4 x16 primary choke x17 primary choke x18 dc-link voltage (+) x19 dc-link voltage (+) x20 dc-link voltage (-) x21 dc-link voltage (-) x29 chassis ground x36 current trans Main circuit card z001 operational measurings a b 17 b. Igbt-gate pulses, set values 50 a/16,5 v a. trailer << /Size 126 /Info 101 0 R /Encrypt 107 0 R /Root 106 0 R /Prev 1585856 /ID[<671fe78b5a0cb6bcfa0a36825a15690a><671fe78b5a0cb6bcfa0a36825a15690a>] >> startxref 0 %%EOF 106 0 obj << /Type /Catalog /Pages 100 0 R /Outlines 110 0 R /PageMode /UseOutlines /OpenAction 108 0 R >> endobj 107 0 obj << /Filter /Standard /R 2 /O (4F4*!? 0000002090 00000 n 0000019975 00000 n Service manual v. 1.0 fastmig km 300 km 400 km 500 1 kms 300 kms 400 kms 500 mf 29 mf 33 msf 53 msf 55 msf 57. 0000016985 00000 n trailer 0000004767 00000 n startxref Welding Value is a corporate blog hosted by Kemppi Oy. GT02XW 10 m Ss/Al X8900501001 Al/Ss, DL Chili Welding excellence Energy efficient MVU Multi-process power solution: MIG, 1-MIG, pulsed MIG, MMA, and TIG Arc Mobile Control brings flexible way to use and control the welding machine WiseRoot+ for optimized root welding WiseThin + for optimized sheet and position welding: Mixed gas quality with lower cost CO2 shielding gas Precise arc voltage function measures and shows the actual arc voltage on the display Save time by combining two wire feeders on the same power source for alternative filler wires SuperSnake subfeeder connectivity for maximum reach Applications Machine *Prices are pre-tax. ;P%n24) /U (USrRVT\n&\(F[%&E) /P -44 /V 1 >> endobj 108 0 obj << /S /GoTo /D [ 109 0 R /FitH -32768 ] >> endobj 124 0 obj << /S 107 /T 169 /O 229 /Filter /FlateDecode /Length 125 0 R >> stream %PDF-1.3 % 0 Motorscurrentis too closetothelimit. Kemppi sales organisations are established in Finland, Sweden, Norway, Denmark, Germany, France, United Kingdom, Netherlands, Poland, Russia, Australia, India and China. 0000001734 00000 n Transformer s001 main switch rc001 rc-protection h001 / 002 leds a002 control card p001 pan Block diagram control card a001 microcontroller pwm circuit secondary voltage measurement secondary current measurement igbt driver auxiliary device connection auxiliary power supply machine size jumpers (j1, j2) primary current limit jumpers (j3, j4, j5) operational jumpers leds water Main circuit card z001 km / kms main transformer primary coil dc-link (+) igbt gates from main switch dc-link (-) operating diagram - emi filtering - three phase rectifier (v6) - switching-on transient suppression - power stage - current transformer (t1) 14. 0000003719 00000 n 0000020539 00000 n Perhaps faultycable/connector. 0000019841 00000 n 0000002403 00000 n 0000001414 00000 n 0000019698 00000 n 0000002798 00000 n 0000012804 00000 n 0000001392 00000 n F^ #k-~ZF\d`J8!jZ)dipQKj&7iiFa'Uc%{8YFBL,hV/XhuTtdOu$,@%i=\*C;D.E3J">#&o239kWp\ j(>m^5&:_Sd)n1xB4. 0 0000029480 00000 n Supreme usability High-quality welding requires careful preparation. X8 MIG Welder Mains connection cable H07RN-F Mains connection voltage 3~ 50/60 Hz Mains connection voltage 3~ 50/60 Hz Rated power 60 % ED 100 % ED Open circuit voltage (MMA) Uav 100 % ED Welding current and voltage range MIG @ 220 V MIG @ 380 V Welding current and voltage range MMA @ 220 V MMA @ 380 V Welding voltage (max) Power factor at max current P.F. 0000000016 00000 n The company headquarters and main production units are located in Finland. 0000002343 00000 n Igbt testing c1/3 c2e1/1 b1/4 b2/6 e2/2 x14 g3 x12 g1 x10 g4 x8 g2 x15 e3 x13 e1 x6 x7 x11 e4 x9 e2 c1 e2 x10/g4 x11/ x14/g3 x15 x12/g1 x13 x8/g2 x9 x6 x7 c1/3 c2e1/1 b1/4 b2/6 e2/2 x14 g3 x12 g1 x10 g4 x8 g2 x15 e3 x13 e1 x6 x7 x11 e4 x9 e2 g c e ig b t -t e s te r t r 1 t r 2 c o n t r o l o ff o Igbt replacing mounting the igbt to the heat sink the tools and premises used in this work must be clean and free of dirt and dust. Wrongconfiguration codehasbeensupplied, Operation is notactivatedwithrightconfigurationcode. All Rights Reserved, FastMig X - classic never goes out of style, More than a great weld Kemppi sets the standard for compact MIG/MAG welding machines with the new MasterMig series, WiseSteel Quality and Productivity for MAG Welding of Structural Steel, Born to Weld Reasons to Choose a Career in Welding, Global welder shortage viewpoints from three continents, Find the right parameters for TIG welding. Welding forbidden (congiguration/system bus reserved). C'8%. 0000010337 00000 n 0000002067 00000 n 0000028839 00000 n Besides the ever-growing manufacturing and construction industries, The global welder shortage is a growing and well-known phenomenon, but what is the real cause? Configurationofthe equipmentcannotbefound. MIG/MAG welding. Kemppis intelligent FastMig X is, The new MasterMig series focuses on usability, bringing welding safety and productivity to a whole new level. Operating temperature range Storage temperature range EMC class Degree of protection External dimensions LxWxH Weight without accessories Recommended generator power (min) Sgen Wireless communication type Wired communication type X8 Power Source (includes Control Pad, X8 Wheel Set and X8 Wire Feeder Rotating Plate). 0000014260 00000 n Machine programupdate error. 0000025505 00000 n For the most up-to-date information, please check the offering at www.kemppi.com. 0000032211 00000 n Manual will be automatically added to "My Manuals", Welding System Kemppi 350 Operating Manual, Welding System Kemppi 3200 Technical & Service Manual, Welding System Kemppi 3200 Operating Manual, Welding System Kemppi MasterTig ACDC 3500W Operating Manual, Welding System Kemppi MasterTig 3500 Service Manual, Welding System Kemppi Master 315 Operating Manual, Welding System Kemppi FitWeld Evo 300 Quick Manual, Welding System Kemppi FastMig KM 300 Operating Manual, Welding System Kemppi KMS 300 Operating Manual, Welding System Kemppi Kemppi A7 MIG Welder 350 Operating Manual, Welding System Kemppi KM 300 Service Manual, Welding System Kemppi FASTMIG KM 300 Operating Manual, Welding System Kemppi A7 TIG Orbital System 300 Operating Manual, Welding System Kemppi Promig 300 Operation Instructions Manual. 0000022849 00000 n -, All KEMPPI catalogs and technical brochures, FastMig KM 300 / 400 / 500, KMS 300 / 400 / 500. <<34ee0c9eb1091544a5414a955a5ee3f1>]>> 0000011396 00000 n Wrongprogramorupdatingmethod. For example, WiseSteel reduces spatter by 30% and enables a 30% increase in travel speed in steel welding, while Reduced Gap Technology (RGT) allows the reduction of joint volume to bring 25% savings in filler materials and 38% savings in arc time with material thickness of 25 mm. 0000029080 00000 n 0000011714 00000 n 0000001116 00000 n 0000001817 00000 n 2022 - Welding Value. Introduction No matter your need, there is always a Kemppi solution for you. The higher the value level, the more features and functions you get in terms of performance, usability and modern connectivity. Structure km / kms t002 auxiliary transformer l001 choke 32 z003 secondary rectifier diodes l002 secondary choke capacitors and varistors. 105 0 obj << /Linearized 1 /O 109 /H [ 1116 298 ] /L 1588086 /E 281329 /N 14 /T 1585867 >> endobj xref 105 21 0000000016 00000 n 0000032680 00000 n 0000002430 00000 n 0000001913 00000 n 0000025575 00000 n X8 SuperSnake Next-level productivity within your reach Suitable for Fe/Ss/Al/FCW/MCW filler wires 10-, 15-, 20-, 25-meter water-cooled models Parameter adjustment with the X8 Control Pad or X8 Gun Remote Control Supports all Kemppi Wise special processes Strong protective frame included as standard Applications Heavy and medium-heavy metal fabrication workshops Installation and site work Extreme extension The X8 SuperSnake combines the outstanding benefits of the original SuperSnake sub-feeder with the X8 MIG Welders modern technology and precise arc control. 0000005895 00000 n 0000002690 00000 n 0000002021 00000 n 0000063004 00000 n 0000066559 00000 n 0000008495 00000 n Perhaps thewirelineris blockedorguncabletoo curvy. DiN"r_!D919M|5cuC+].-aP #_?l~W@ML+sw]6 ~k1/+iD|r=Uyxdhv |MMOe.L"@ 6e$TlOVY[xp);[=g ?L1s{{?oLcot,b5zr3 %m^#X]m\Od fCr5_%r*Io7 `f*A@cE2S`^)21s6q'4y(B_3/%v7=D='eu 71wplZ(~ygnO~9%]v}Xegw jqm[=q Adh%V@u0kjdY0;]>tZg. |pP/ 4G@d0 {:pK] !39JFJ6)z6bD%7(i>%f. 0000001651 00000 n 2022All rights reserved Even very small particles (0,050mm) between the surfaces may increase the gap between heatsink and module, causing overheating ans possible damage. %%EOF DLIdatacommunicationerror(anotherunitinthebus is using samecode=conflict), DLIdatacommunicationerror(connectiontoother units hasbeen interrupted(maybebad connectors orcable, DLIdatacommunicationerror(programupdateproblem,maybea wrong programversion etc), Unidentifiederror(systembushas sentanerrormessage notidentified bythe panel). 0000067033 00000 n Extreme performance Never underestimate the performance of the X8 MIG Welder. Structure mf 29 / 33 dura torque wire feeding mechanism axle for wire reel coop 33 dura torque wire feeding mechanism welding current connector & copper bar control cable connector & wiring solenoid valve welding gun connection. 0000067061 00000 n When welding demanding industrial applications, do not settle for less than the highest-class welding solutions. 0000001940 00000 n 0000002580 00000 n Power sourcecalibrationerror. 0000010026 00000 n 0000002498 00000 n 0000009886 00000 n Warningofthewirefeedunitoverheating. 0000002167 00000 n 0000044192 00000 n 0000002564 00000 n set ir-comp -trimmer to clock vice maximum. <]>> 0000005712 00000 n Kemppi also has representatives in more than 60 countries, responsible for country based product distribution, sales and customer service. Kemppi Globally local KEMPPI SUBSIDIARIES DISTRIBUTORS Globally local, Kemppi business operates globally. Our welding equipment is divided into value levels - K8, K7, K5 and K3 - in order to provide you with the most suitable equipment for your purposes. Why is it so, Successful welding relies upon a combination of parameter settings and choices. startxref Wirefeedmotoroverload. 0000063888 00000 n 0000012735 00000 n 0000000789 00000 n Gunstartwirescross-connected. "%y) /Prev 113 0 R /Parent 110 0 R /A 114 0 R >> endobj 113 0 obj << /Title (!7vDNv|') /Next 112 0 R /Prev 111 0 R /Parent 110 0 R /A 116 0 R >> endobj 114 0 obj << /S /GoToR /F 115 0 R /D [ 12 /FitH -33 ] >> endobj 115 0 obj << /Type /FileSpec /F (K*}jUCw1|vo=y7l) >> endobj 116 0 obj << /S /GoToR /F 117 0 R /D [ 42 /Fit ] >> endobj 117 0 obj << /Type /FileSpec /F (_;XF2?J/i) >> endobj 118 0 obj << /S /Launch /F 119 0 R >> endobj 119 0 obj << /Type /FileSpec /F (C"A C4) >> endobj 120 0 obj << /Filter /FlateDecode /Length 121 0 R >> stream 0000029106 00000 n They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. We want to evoke discussion on the transformation of modern welding, and bring you the latest stories from within the global welding industry told by true experts. 428 0 obj<> endobj 0000000016 00000 n OwnLn#A i32)op^4 trailer Structure km / kms mains connector and varistors z001 main circuit board z002 dc-link capasitor board s001 main switch r001 shunt resistor 31 p001 panel card a001 control card a002 (km) wire feed control card water cooler power connector. Heat transfer compou Kemppi FastMig KM 500 Service Manual - ErrorCodes, Some rights reserved 2017-2022 DLmanuals. %PDF-1.5 % ]|GC}kxrS-YKI*YCo/.s+g8vn?Vimj[) 0000029549 00000 n Voltagetoolow. The consumables are interchangeable, and color-coded to ensure that you always use the correct combination. %PDF-1.5 % 0000000959 00000 n xref Panel card p001 / km operating diagram - main micro controller - user interface (buttons, potentiometers, displays, leds) - connection to the a002 26 connectors x2 connection to a002 p001 / x2. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. 0000002534 00000 n :rHt Ohr/wj^4,5"{^1,wDl UB',h@QM@K? 0000014331 00000 n 0000001005 00000 n 0000001803 00000 n 0000028634 00000 n 0000008342 00000 n For a full list of Kemppi sales companies, distributors and dealers, visit www.kemppi.com Globally local, Special symbols 4-roll wire drive Direct and pulsed current output Constant voltage output Requires single phase supply Energy ecient compared to alternative product options Energy efficient Special symbols Supply frequency Constant current output Requires three phase supply Water cooling option Alternating, direct and pulsed current output Constant current and constant voltage output Multi-voltage unit, FastMig M 24 SuperSnake for FastMig X/M 28 Kempact RA 30 MinarcMig Evo 34 Kempact MIG/Kempact Pulse- 36 MasterTig 44 MasterTig MLS 48 MasterTig ACDC 50 MinarTig Evo 52 MinarcTig 54 MMA welding 57 Minarc Evo 180 58 Master MLS 60 Minarc 150 Classic - 62 Welding procedure specifications 81 Wire feed mechanism consumable kits 86 ArcInfo 94. In the welding of stronger steel grades, Kemppi has, Global welder shortage has recently been a hot potato of the welding industry. Coolingunitmaybe OFF. Table of contents technical data fastmig km / mf.. 3 fastmig kms / mfs 4 fastmig kms / mvu Main circuit diagram m001 cooling fan g003 diode bridge f001 fuse 6,3 a a001 control card r001 varistors l001 choke z002 capasitor card t001 main transformer z003 secondary card l001 secondary choke t002 aux. Nodata communicationfrompowersource. Thewaterunitisnotfound. 428 32 Structure msf 53 / 55 / 57 a001 motor control card a002 id-chip card 34. 1054 0 obj<>stream 0000033129 00000 n 0000066766 00000 n 0000001912 00000 n Mounting Ring Tool Cables Earth return cable Earth return cable GXR80 Gun Remote With Display For the ordering codes of consumables for the guns and wire feeder, see Kemppi Consumable Kit Selector. 3.hTnBG(?zJ01cQUFRC endstream endobj 121 0 obj 51 endobj 122 0 obj 278325 endobj 123 0 obj << /Type /XObject /Subtype /Image /Name /Im1 /Width 2484 /Height 3489 /BitsPerComponent 1 /Filter /FlateDecode /ColorSpace /DeviceGray /Length 122 0 R >> stream Motor control card a002 (a001 = msf) connectors x1/1 connection to a001, x9/4 x1/4 connection to a001, x9/10 a002 / x1 / km x1/1 bus +50v x1/3 tacho +5v x1/4 bus gnd x1/5 tacho gnd a001 / x1 / msf x1/6 tacho signal x2 connection to panel card a002/a001 / x2 x4/2 start x4/3 motor+ x4/4 u-measurement Id chip card a002 (msf) a002 id-chip card connectors tp1 id bus 1 (connection to a001) tp2 id bus 2 (connection to a001) a002 25. Voltagetoolow, Powersourcescontrol card+15V aux. 0000007047 00000 n 1051 34 Wire feed speed calibration / km in factory set wfs is adjusted in the range of 4100 without any unit led light and feed roll symbol tells that the parameter to be set is wfs after wfs calibration m/min unit is displayed drive filler wire through the mig gun and contact tip enter to use Wire feed speed calibration if wire feeding speed is not correct (too slow or too fast), motor control card a002 must be calibrated by following instruction: set min and max -trimmers to middle position. 0000062601 00000 n 0000063818 00000 n ?rL'cSPXo3DkHi2n1(!F!S87 endstream endobj 125 0 obj 175 endobj 109 0 obj << /Type /Page /MediaBox [ 0 0 596.16 837.36 ] /Parent 103 0 R /Resources << /XObject << /Im1 123 0 R >> /ProcSet [ /PDF /ImageB ] >> /Contents 120 0 R /Thumb 66 0 R /CropBox [ 0 0 596.16 837.36 ] /Rotate 0 >> endobj 110 0 obj << /Count 3 /Type /Outlines /First 111 0 R /Last 112 0 R >> endobj 111 0 obj << /Title (C=) /Parent 110 0 R /A 118 0 R /Next 113 0 R >> endobj 112 0 obj << /Title (s. 0000020003 00000 n Wirefeedmotorovercurrent. Available in 310 A GT02X, 2-roll 0-25 m/min 777 x 142 x 142 mm Fe/Ss 1.0-1.6 mm Al 1.2-1.6 mm FeMc/FeFc 1.2-1.6 mm 50 mm2 50 V DC IP 23S Technical specifications X8 SuperSnake Output 40C 60% ED Wire feed mechanism Wire feed speed Feeder body dimensions L x W x H Wire recommendations, 15 m Cable diameter Supply voltage Protection class The X8 SuperSnake features a two-roll version of the X8 Wire Feeder's powerful wire feed mechanism with firm locking. 0000001052 00000 n 0000067430 00000 n 0000002231 00000 n By subscribing, you agree to receive marketing emails from Kemppi. Secondary rectifier card z003 connectors x1 main transformer x2 main transformer x3 main transformer x4 main transformer z003 connectors / signals x5 secondary choke x6 secondary choke x7 secondary choke x8 secondary choke z003 x1 x2 x3 x4 x5 x6 x7 x8 operating diagram - rectifying - snubber - prote Control card a001 h4 x2 x17 20 operating diagram - microcontroller - pwm circuit - secondary voltage measurement - secondary current measurement - igbt driver - auxiliary device connection - auxiliary power supply - machine size jumpers (j1, j2) - primary current limit jumpers (j3, j4, j5) - operati Control card a001 connectors x9/1 system bus data x9/2 system bus data b x9/3 gnd x9/4 + 50 v x9/6 - x9/7 - x9/8 - x9/9 - x9/10 connection a002 x1/4 x9/11 - a001 / x9 / km x1 dc-link voltage (+) a001 / x1 x2/1 20v auxiliary voltage~ x2/2 20v auxiliary voltage ground x2/3 20v auxiliary voltage~ a001 Control card a001 connectors x16/7 h002 + (yellow led) x16/8 h002 - x16/9 h001 + (green led) x16/10 h001 - a001 / x16 x13/1 ptc, rg 101 (z001) x13/2 ptc, rg 101 (z001) a001 / x13 x14/1 ptc, rt 101 (t001) x14/2 ptc, rt 101 (t001) a001 / x14 x17/1 +24v a001 / x17 x17/2 clu_fault x17/3 gnd x17/4 clu_ad Motor control card a002 x3 x1 x2 x4 23 operating diagram - wf-motor control - connection to the panel card p001 - remote controller connection - mig gun connection - solenoid valve connection - fuse - id-chip connection (msf). 0000032416 00000 n 1051 0 obj<> endobj Lhwdwp#:eu~l]VOEO%s#05)-?pNl~JRHBZ|Q4K[k~WfnpZ%N(eUi{ A ju xref Designed for the welders with an eye for quality, Kemppi MIG/MAG equipment keeps the technology on the inside, and simple, intuitive control and performance on the outside. 0000002555 00000 n 0000002294 00000 n Subscribe to our newsletter and be among the first to know the latest from Kemppi. Main transformer t001 primary voltage, set values 50 a/16,5 v. Capacitor card z002 18 connectors x3 x1 x4 x2 operating diagram - energy storage - discharging x1 dc + x2 dc + x3 dc - x4 dc - z002 connectors / signals. %%EOF Thanks to smart welding innovations, groundbreaking usability, and full connectivity, the K8 equipment lets you to perform, control and manage the Kempact MIG/Kempact Pulse 36 Kemppi reserves the right to change the information in this catalogue. Powersourceundervoltage(new startup ), Powersourceovervoltage( newstart up), Twounits have the sameaddressin the system bus, Memberofa wrongFastMIGfamilyconnected, Datacommunicationproblembetween powersourceandauxiliaryunit, Powersourceprogram/updatingmethod problem, Powersourcescontrol card+5V aux. 0000025307 00000 n 431 0 obj<>stream Sure, the new, Welding equipment faces raised expectations due to more demanding base materials. Weldingonly possiblewithdefault values. 0000010166 00000 n 0000002580 00000 n Equipment setup and parameter selection are influenced by various. 0000001746 00000 n hA@$cPZ(~'biSB{M__%`,Qh@Ee`SRNDMM/ jPvR@z6~`" vFX71'%+k(b!I 0000001609 00000 n 0000032706 00000 n

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