Brent, I dont use Sketchup but

Brent, I dont use Sketchup but the design is relatively easy to replicate. Hes built dozens of round Shaker stands over four decades, so there is no one more qualified than Christian Becksvoort to demonstrate making this classic. Best Wood Lathe Tools for 2021 Turning Tools, Grinders & Jigs, Best Wood Lathes for 2021 Mini & Midi Wood Lathes JET, Rikon, WEN & More, Best Circular Saw for 2021 Compact & Cordless Circular Saws, Best Woodworking Bench for 2021 Budget and Premium Workbenches, Hearing Protection Headphones for Woodworking Dewalt DPG17, DIY Workbench The Ultimate Building Guide.

bags fill up 10x as fast with 99.0% vs. 99.9% efficiency. The cyclone separator has three main parts: (1) an upper cylinder, (2) a middle (traffic) cone, and (3) a dust bin.

Heres a picture of the latest configuration for mine. Im thinking about putting a shelf inside the barrel near the top for the fan to rest on. I made this cyclone even better by putting an upside down cone on the vacuum tube (center top). I solvent bonded them together. However, from my previous experience buying vacuum adapters that just didnt fit, I knew I had to take my time and read as much as I could about these cheap Amazon cyclone dust separators before biting the bullet. Im essentially imitating the first stage of those vacuum cleaners. Just using a Dust Deputy cyclone on a 5 gallon bucket is even more efficient than this design but its more top heavy and restricts airflow quite a bit more. I saved $60 if you dont count the hours (too many) that I spent designing, building and testing this one. Veritas Small Shoulder Plane Review PMV11 Blade. Im not a metal man, I cannot weld, That left me with a nice little puzzle how to build such a cyclone. I just had some ply laying around so thats what I used. The two boards are 3/4" plywood. The debris enters the cylinder and spins at a high velocity and moves down to the bottom at the same time, emptying the debris into the bucket. I used a sharp knife to cut out the main hole and drill out the rest. You can pay for the cost of buying a cyclone with the money you save on bags. 2022 The Taunton Press, Inc. All rights reserved. I bought a Dust Deputy and mounted it to a bucket. Im interested. I discovered woodworking by accident a few years ago, and have since been passionate about finding my path in this big, exciting world. I attached .STL files to the OP in case anyone is interested. Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. If you arent familiar with how cyclones work the vacuum cleaner attaches to the top center and pulls air up the center of the clear cylindrical tube. I should have used a thinner material for the cyclinder which would have made it MUCH easier to work with. I also cut down the extension hose to about just 1.5 meters. Often, I would end up releasing tons of fine particles back into my shop while trying to clean the filters of my Bosch vacuum. The DIY unit did well at first, but as the bucket filled up, performance decreased. However, a smaller version would be helpful for the Nomad also, Video of the cyclone in action here https://youtu.be/_v9nCau8m-s. Believe it or not, but I went to a regular store to purchase a traffic cone, which sells for less than 10 US$ each. Enter your email address to subscribe to this blog and receive notifications of new posts by email. Yeah, I get a week or two out of a bag. I secure the 50mm adapters with both the included hose clamps and hot glue. The low cost, hybridization, and lack of vacuum loss is a really important development! Until today, I was using my Bosch vacuum cleaner for sucking up just about every kind of dust. A skewed inlet helps orient the dusty air downwards.Works very well for collecting chips. For the upper part, I used a 180 mm ( 7 1/2 inch) diameter stovepipe, into which I cut an opening according to the Bill Pentz design sheet. Ive found if you switch to a bag and remove your filter it last for a while. Feel free to post better designs here. I have a Dust Deputy (the smallest one). I decided on which one to buy based on reviews and my research. My hub is here https://www.3dhubs.com/louisville/hubs/mastermind-product, With that said, I think you can build this system without any of the 3D printed parts.

Bags fill up very quickly if you use your router much. I know its probably too complicated to understand without more pictures. They fit the extension hose I bought perfectly. On one of my outings, I got stuck in road works, and there was my Solution. If you dont have a 3D printer you can get a free electronic estimate for 3D printed parts at my printing hub here https://www.3dhubs.com/louisville/hubs/mastermind-product. My design is sort of a hybrid between a true cyclone and a Thien separator. Its a lot cheaper than going through the commercial printing services. Cyclone designs also differ in efficiency from one particle size (equivalent aerodynamic diameter) and mass so one may be more efficient for one particle size and another for another particle size. The numbers past the decimal point really make a huge difference over time. His website even offers a cyclone sizing/calculating Excel spreadsheet! If your vacuum is powerful, you may have the issue of a collapsing bucket. But, you can find them for $35 on Alibaba so if you dont want to make your own then buying one of those is a pretty easy solution. Efficiency numbers are a little non-intuitive since a 99.0% efficient system passes 10x more stuff than a 99.9% efficient system I.E. My walls are closing in real quick lol. Click for full details. The Dust Deputy cyclones work very well and are easy to implement. One solution to this problem is to place a cyclone filter between the tool and the vacuum. The test was performed the the following way: The test was performed with an empty bucket and a half-full bucket. The bolts, nuts, and clamps were pretty good quality. Works great and they arent that expensive. Are you familiar with a related design - a Thien? I might even build another cheap cyclone dust separator just for my lathe, and have it fit nicely under the table.

no latches required if you arent going to move it around). More about that here http://www.jpthien.com/cy.htm, I hope that helps. The air then moves up the center and enters the screened walls of the cup up to the vacuum port in the center top. You can get your DIY clone dust separator here. Yeah, but they are less than 99+% efficient. This site is protected by reCAPTCHA and the Google, Shaker candle stand with Christian Beckvoort, Tool review: Festool CT-VA-20 Cyclone/Pre-separator, Editor's Letter: Technology and the future of woodworking. This is long enough to connect to both my table saw and belt sander with the bucket on the floor. Anyways, I could easily remove the base of the cyclone, which was attached with three screws, and use it to draw out my template. As you can see, this cheap cyclone dust collector managed to separate about 90% of all fine dust particles into the paint bucket. A few things I need to mention about getting this setup to work properly: I hoped this review and tutorial was useful. A 2nd test was done with just the DIY cyclone at 25% full. Id recommend one to anyone who doesnt want to make something themselves. The instructions were clear enough, considering it was translated from Chinese. My caulk seal was sloppy and could be done much better but it works so I didnt redo it. However, there was no cutting template in the package. If you want to understand how and why a cyclone system works to separate dust and fine particles in your workshop, refer to this article. 200 grams of sawdust were weighed out then set aside, The dust collection bucket was weighed and the scaled zeroed out, The sawdust was vacuumed up, and the bucket weighed again to determine how much sawdust was collected. The air returns up the center and to the vacuum cleaner through the center tube at the top of the cylinder. I can no longer find the listing for the exact one I have, but since I published this article there are now better quality versions.

Also, the fan inlet is about 6 inches in diameter and all the examples Ive seen online have 3 inchish pipes connecting the top of the dust collection vessel with the source of the suction. You can mount the cyclone and bucket on the wall or from the ceiling near your router and just disconnect the shop vac from it when you use the vac somewhere else.

I cut some holes in the cone and hot glued screen on them so the dust that comes up to the vacuum tube is deflected back out into the cyclonic air and only the air can make the turn into the tube. I believe anyone can build this cheap cyclone dust collector easily with nothing more than a drill, knife, glue, and patience. But still would need to know what the vertical distance needs to be, Powered by Discourse, best viewed with JavaScript enabled, How to build a 99% efficient Cyclone Dust Collector, http://www.amazon.com/Rubbermaid-Commercial-Products-FG572824CLR-Container/dp/B00237S2IU?ie=UTF8&psc=1&redirect=true&ref_=oh_aui_detailpage_o09_s00, https://www.3dhubs.com/louisville/hubs/mastermind-product, https://www.shophacks.com/dust-collection-and-air-filtration.html, The 5 gallon bucket is very easy to empty, You can see when the bucket is getting full, Your vacuum filter will last 50x as long before it needs to be cleaned or replaced, Its more fun to make chips when you can watch them spin in circles around a translucent bucket. The bottom board has a 7" diameter hole cut in the center and a dado cut around the bottom side that aligns it to the top of the bucket. This is quite normal in 2020, as more and more Amazon listings are managed directly by sellers in China, who source from the same suppliers. diy dust collector cyclone workshop system vacuum plans systems wood cleaner mobile Seth, you can have the 3D plastic parts printed at any 3DHubs.com hub. If you look at the bagless vacuum cleaners at a department store youll see how it all works. From my previous dry tests, I found that having shorter hoses improve the vacuum suction inside the cyclone dust collector system. The air in the bucket is also spinning which keeps the heavier particle trapped near the outside diameter because of centrifugal forces. I expected to have to make changes to this design so I just duct taped everything together. Double it up (use two buckets) and this problem will be solved. Its not exactly intuitive to understand at first but after you see some illustrations on YouTube you can get a good feel for how everything works, if you care to. cyclone dust collector collectors equipment powder system air plans machine metal diag wood coating vacuum clean The Thien design is well documented and is probably about the same efficiency as this one. dust cyclone separator homemade collector woodworking diy bucket homemadetools gallon woodworkingtalk tips workshop saw wood three air cleaner constructed scroll I think a 3D milled assembly would work much better there. A simple cyclone dust collection can be created from nothing more than a bucket and some PVC fittings. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. If you use power tools to cut or sand wood, you know it can create a lot of sawdust that can quickly clog up your vacuum's filter. Do you all think that would cause a problem? It inserts into a groove in the grey 3D printed cone shown under it. I am a digital marketing consultant by trade. The piece that mounts the vacuum hose to the side of the Polycarbonate cylinder is another 3D printed part but it wasnt very strong and didnt transition well so I ended up using a LOT of duct tape there. It doesnt take up too much space in my workshop, but I do plan to make it more portable by building a base with wheels for it soon.

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Brent, I dont use Sketchup but navy blue pants women