Every Sumitomo product contains our craftsmen's passion. As a result of our ongoing research, products may reflect enhancements in quality, performance, and specifications not listed in this catalog.
Solid End Mills / Exchangeable Head End Mills, Technical Information / Cutting Formula >, NON-COATED CBN / MB4120,MB710,MB730,MBS140, Effects of Cutting Conditions for Turning, Side Cutting Edge Angle / End Cutting Edge Angle / Cutting Edge Inclination. Now customize the name of a clipboard to store your clips. Free access to premium services like Tuneln, Mubi and more. With excellent hot hardness, CBN is suitable for hardened steels and high-speed roughing of grey cast iron. Let Knight Carbide make your PCD/CBN cutting tools and inserts to your specifications. Because of that, PCD is used only to machine soft Non-Ferrous materials. This website uses cookies to improve your experience while you navigate through the website. Faster feed rates: PCD and CBN tools can cut up to 10 times faster than solid carbide in certain applications, even through super-hard alloys and highly abrasive composites. With high crater wear resistance CBN grades and a wear resistant ceramic coatings, longer tool life and improved machine 0000025630 00000 n METALWORKING SOLUTIONS COMPANYSouth East Asia, Oceania, South Africa and Pakistan Market. Suitable for cutting materials such as nonferrous metals and fiber reinforced plastics (FRP) including aluminium alloys.It supports ultra high speed finish cutting. 0000004795 00000 n Please contact Sumitomo Engineering Dept. 1. 0000092380 00000 n Activate your 30 day free trialto unlock unlimited reading. 0000003923 00000 n Although PCD has higher toughness than natural diamond, it still extremely brittle compared with other cutting materials. These inserts have a positive rake angle, and a relief angle of 7. Tool wear is so minimal that cutting geometries remain precise run after run. Cutting tool solutions and application of machining different materials mill pcd insert, pcd milling insertpcd endmills and pcd chipbreaker insert pcd, Sheet metal working for non ferrous metal and alloys, Amiraj College Of Engineering And Technology, Gear finishing gear production sep 2016 (1). A line of inserts with a 35 cutting corner angle, and a single cutting tip. 0000098017 00000 n Although the price per cutting edge is 40 times higher than carbide, it is still cost-effective for mass production of Aluminium parts, especially in wheel production in the automotive industry. PCD Tools Classification and Application Suitable for cutting materials such as nonferrous metals and fiber reinforced plastics (FRP) including aluminium alloys. J See our User Agreement and Privacy Policy. This cookie is set by GDPR Cookie Consent plugin. A line of inserts with a 60 cutting corner angle, and a single cutting edge. 0000002032 00000 n 0000043852 00000 n 5(], @9`e@10A 0PB@F00)11i32x3 0a``|2&I F;&ICLu>0g1ai71 V=|B[rpZng.`hyOF->YP2``2ax`&$ 0000003108 00000 n Knight Carbide, Inc. is a leading manufacturer of precision-ground carbide inserts, indexable inserts and carbide cutting tools. 48665 Structural Drive, Chesterfield Township, MI 48051-2666. Copyright MITSUBISHI MATERIALS Corporation. The result is an extremely hard, incredibly durable and abrasion-resistant cutting edge for non-ferrous materials, composites and fiber-reinforced plastics. Cutting Diameter Maximum, Shank Diameter Neck Diameter Shank Height Groove Depth Keyway Width, Shank Dia., Bore Dia. These inserts have a positive rake angle, and a relief angle of 11. Consult with our engineers to find the ideal PCD/CBN solution for your particular application. 0000095761 00000 n A line of inserts with a 80 cutting corner angle, and a single cutting edge. 0000015744 00000 n 0000096032 00000 n The Science of Time Travel: The Secrets Behind Time Machines, Time Loops, Alternate Realities, and More! The inserts are available in two cutting materials: Polycrystalline diamonds (PCD) which are made of diamond particles sintered together with the help of a metallic binder, and CVD thick-film diamonds which are manufactured through the use of lazer equipment. 0000021992 00000 n Diamond is the hardest known material. b./G 2&1r0p2r\@(&Q$\ chx@ endstream endobj 153 0 obj<>/Metadata 150 0 R/Pages 149 0 R/Type/Catalog/PageLabels 146 0 R>> endobj 154 0 obj<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/Properties<>>>/ExtGState<>>>/Type/Page>> endobj 155 0 obj<> endobj 156 0 obj<> endobj 157 0 obj<> endobj 158 0 obj<> endobj 159 0 obj<>stream 0000011371 00000 n J Used for non-ferrous metals, high-silicon aluminum, carbon fiber, and fiber-reinforced plastics. *2 As symbols under review are not included, these may change over time. Negative land 25/0.12 mm width, honed Eg: Success from Sumitomos Craftsmenship and Engineering Passion.
0000008485 00000 n This cookie is set by GDPR Cookie Consent plugin. These inserts have a positive rake angle, and a relief angle of 7. You also have the option to opt-out of these cookies. If you continue browsing the site, you agree to the use of cookies on this website. All rights reserved. Nominal Face Milling, Non-ferrous Metal Milling Milling of Exotic Alloys Milling of CFRP Cemented Carbide and Hard Brittle Material Binderless PCD Endmills CBN Endmills for Hardened Steel PCD Endmills for Non-Ferrous Metals R/3D Profiling Groove / T-Slot Chamfering Non-ferrous Metal Milling High-speed Cast Iron Milling Modular Tools Special Purpose Cutters Goalmill Series Discontinued Milling Cutters Diameter Drilling For Non-ferrous Metal Milling For Drilling of Heat-Resistant Alloys For Milling of CFRP For Drilling of Thin Sheets Indexable Insert/Head Type Reamers HSS, Shoulder Milling High Feed Milling Multi-purpose (WMM) Radius Milling, Selection Guide Cutting Edge Length List by Diameter Endmill Coating Grades Square / Radius Endmills (Coated) Ballnose Endmills (Coated) AURORA Coat Endmills SUMIDIA Coated Endmills, Drill Selection Guide Application Range of Major Drills Drill Coating, General-purpose For Spot Facing For Deep Hole Drilling, CBN - SUMIBORON Series Coated CBN - SUMIBORON Series Guidance for CBN - SUMIBORON Grades Hardened Steel Cutting Cast Iron Cutting Sintered Component Machining Machining of Rolls / Hard Facing Alloys / Heat-Resistant Alloys Titanium Alloy Cutting Plate Blanks Rod Blanks Special Rod Blanks JIS Type Inserts for Carbide Tool Holders JIS Type Carbide Tool Holders PCD - SUMIDIA Series SUMIDIA Binderless Series Inserts SUMIDIA Insert Identification Table Stock Table for SUMIDIA Indexable Inserts Stock Table for SUMIDIA Binderless Indexable Inserts Holders SUMIDIA Tool Holder Series Carbide Material Features and Applications For Extra Small Hole Drilling For Deep Drilling/Pocketing For Medium to Large Spare Parts Screws, Eccentric Pins, and Lever Pins Shims, Clamps, Rings and Pins Drawing Pins, Nuts, and Wrenches, Inserts CBN - SUMIBORON Insert Series Stock Table for CBN - SUMIBORON Indexable Inserts Holders CBN - SUMIBORON Toolholder Series Cutters / Endmills CBN - SUMIBORON Mill Series CBN - SUMIBORON Endmill Series, Cutters / Endmills SUMIDIA Cutter Series SUMIDIA Endmills Drills SUMIDIA Drills SUMICRYSTAL, PCD - SUMIDIA / Binderless PCD / SUMICRYSTAL, Spare Parts / Technical Guidance / References N, SI Unit Conversion List Metals Symbols Chart (Excerpt) Steel and Non-Ferrous Metal Symbols Chart (Excerpt) Hardness Scale Comparison Chart, Technical Guidance Turning Edition Milling Edition Endmilling Edition, Standard of Tapers Fitting Tolerances Surface Roughness, A.L.M.T.
Main Blade Relief Angle Clearance angle major Undercut Depth, Maximum Depth of Cut Depth of cut maximum, Machining Groove Depth, Depth of Cut Cutting depth maximum, Connection bore diameter Connection diameter Contact surface diameter machine side Minimum bore diameter, Fixing hole diameter Minimum bore diameter Inscribed circle diameter, Cutting Edge Length, Overall Length, Length Cutting edge length, Shank diameter Neck diameter Rake angle radial Rake angle axial, Thread Ridge, Thread Ridge Angle Prole included angle, Head bottom offset height Head back offset length Head back offset width, Right side corner radius Left side corner radius, Offset, Bottom Offset Head bottom offset length Cutting Edge Height Functional height, Cutting Edge, Cutting Edge Distance Functional width, Overall Length, Overhang Functional length Head, Head Length Head length, Clamping Length, Cutting Edge Clamping length maximum, Effective Overhang Usable length maximum Cutting Edge, Cutting Edge Distance Functional width. *1 The symbols in the above table are compliant with ISO13399 and do not include symbols unique to our company. The worlds hardest man-made substance, Polycrystalline Diamond (PCD) is made by fusing a powder of micronized synthetic diamond crystals to a sub-stratum of tungsten carbide. Looks like youve clipped this slide to already. range of areas from finishing to continuous cutting of hardened steels and strongly interrupted machining. A line of inserts with a 55 cutting corner angle, and a single cutting tip. 0000007184 00000 n Upgrade your existing carbide tools for even higher performance with the addition of a PCD or CBN tip or insert. But opting out of some of these cookies may affect your browsing experience.
Blockchain + AI + Crypto Economics Are We Creating a Code Tsunami? These inserts have a neutral rake angle, and a relief angle of 11. 0000029514 00000 n
J The information may therefore not be up to date. We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. Due to the high hardness, there is almost no limit to the cutting speed that can be applied, and in practice, the actual speed is limited by the RPM and stability. Grades for Turning Grades for Milling Grade Comparison Chart Turning Chipbreaker and Grade Selection Guide For Steel Turning, Coating (CVD/PVD) Cermet Cemented Carbide CBN Polycrystalline Diamond Ceramics Material Properties, Stainless Steel Turning For Cast Iron Turning, For Non-Ferrous Metal Turning For Small Lathes, For Exotic Alloy Turning For Hardened Steel Turning, Indexable Insert Identification Table Grade Comparison Chart Coating, Cermet Cemented Carbide, Ceramics CBN, Polycrystalline Diamond Chipbreaker Comparison Chart Chipbreaker Selection, Ceramic Negative Inserts (With Hole/Without Hole) Ceramic Positive Inserts (Without Hole) Solid CBN Precautions when Using Wiper Inserts, External Toolholder Series Toolholder Identification and Cutting Edge Position Dimension, Negative Insert Applicable Holders Positive Insert Applicable Holders T-REX Tool Holders Tool Holders for Aluminum Wheel Turning Double Clamp Tool Holders, Small Lathe Selection General Features of Small Lathes, Insert Grade Selection Chipbreaker Selection External Holders (Refer to Chapters E / F for Boring Bars / Grooving Tools / Cut-Off Tools), Grooving Tool Series Selection Guide Grooving Tools Triangular Type Insert for Shallow Grooves (External/Internal) For External/Internal and Facing For Hardened Steel Cut-off Toolholder Series Selection Guide Selection Guide for Boring Tools Boring Tools Identification Table Selection Guide for Boring Tools Boring Tools Series Multi-functional Small Lathe Tools Twin Head Holder For Bottom Facing General Features of Tooling Systems ICTM HSK Tooling Systems Polygonal Taper Shank SumiPolygon, For Profiling For Through Boring For Shoulder Milling For Very Small Diameter / Small Diameter Turning, SumiGrip Jr. / SumiGrip Small Diameter Cut-Off Tool Holders Threading Tool Series Selection Guide Basics of Threading Threading Tools SSTE Type / SSTI Type For External/Internal Diameters, Smart Damper IGETALLOY ABS System Micro Units Cartridge Units Boring Quills / Carbide Line Boring Bars, Modular Taper Shank Supported by 2 Faces HSK Tooling Systems Supported by 2 Faces, Tooling Systems / Polygon Shank / Cartridges Cartridges, Milling Cutter Selection Guide Grades for Milling Cutter Identification Table Insert Catalog No. These inserts have a positive rake angle, and a relief angle of 7. 0000016687 00000 n
PCD stands for Poly Crystalline Diamond, the hardest available cutting material. 0000005785 00000 n
The cookies is used to store the user consent for the cookies in the category "Necessary". A line of inserts with a 60 cutting corner angle, and a single cutting tip. 
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These inserts have a neutral rake angle, and a relief angle of 7. With this technology reduces the cost and selling price of PKD inserts. DIN / SAE / AISI / Wnr / UNS / BS / ANFOR / UNI / UNS / JS. Necessary cookies are absolutely essential for the website to function properly. The result of our relentless passion is continuously strengthening our worldwide manufacturing. We have a range of machine tools and measurement instruments available to conduct various test cutting in order to support the requirements of our various customers. 0000002152 00000 n
A line of inserts with a 80 cutting corner angle, and a single cutting edge. A line of round, full-face inserts with a relief angle of 7. Clipping is a handy way to collect important slides you want to go back to later. efficiency are obtained. Our smart WIZARD shows you the BEST GRADE by each brand for your application! Our diamond-based cutting tools are designed for high productivity and extended tool life. 0000046249 00000 n
These inserts have a positive rake angle, and a relief angle of 7. Sheet metal forming processes Erdi Karaal Mechanical Engineer University of AMP Unit 2. Wiper geometry versions available; wiper inserts can be used for both right-hand and left-hand jobs, Variants for both right-hand and left-hand jobs are available. CBN Inserts and PCD Tools for Mill Rolls Machining (Heavy Turning), Halnn Drilling and Cutting Tooling Solution, PCD Cutting Tools for Automotive parts and other field, Chronological developments in Cutting Tool Materials. Cutting Diameter Shank Diameter Neck Diameter Functional Length, Connection Bore Diameter Connection Diameter Contact Surface Diameter Machine Side, Max. 0000010733 00000 n
A line of inserts with a 60 cutting corner angle, and a single cutting tip. A line of inserts with a 60 cutting corner angle, and a single cutting tip. All rights reserved. PCD is a synthetic diamond produced by sintering together selected diamond particles with a metal matrix at high temperature and high pressure. : Standard stocked item : Worldwide Warehouse Item : Limited Avaibility Item, made to order, or discontinued (please confirm stock availability). A line of inserts with a 80 cutting corner angle, and a single cutting tip. PKD inserts can be classified according to grain roughness PKD: Less productive methods and tools may be replaced IF reaches thus reducing production costs. Technical Guidance References Spare Parts Binderless PCD SUMICRYSTAL PCD - SUMIDIA, ISO material classification *1 Grade Quantity Cutting Type *2, Negative land width Edge shapeT: Negative land. When time or distance makes a visit to a Tool Engineering Center difficult, customers can view live relays at their own sites and receive evaluations as requested. A line of inserts with a 35 cutting corner angle, and a single cutting tip. These inserts have a positive rake angle, and a relief angle of 7. A line of inserts with a 60 cutting corner angle, and a single cutting edge. The cookie is used to store the user consent for the cookies in the category "Analytics". A line of inserts with a 80 cutting corner angle, and three cutting tips. These inserts have a neutral rake angle, and a relief angle of 7. The synthetic diamond crystals are produced through a high-temperature, high-pressure sintering process that bonds them to a cobalt alloy. These inserts have a positive rake angle, and a relief angle of 7. Grades for Turning A2 Grades for Milling A3 Grade Comparison Chart (CVD / PVD Coated Grades) A4 (Cermet, Cemented Carbide, Ceramic) A6 (CBN, Polycrystalline Diamond) A7 Chipbreaker Comparison Chart A8 Chipbreaker and Grade Selection Guide For Steel Turning A10 For Stainless Steel Turning A14 For Cast Iron Turning A16 For Exotic Alloy Turning A18 For Hardened Steel Turning A20 For Non-Ferrous Metal Turning A22 For Small Lathes A24 Coated Carbide A26 Cermet A29 Carbide A30 CBN A32 Polycrystalline Diamond A34 Ceramic A36 Material Properties A37, General Steel (Carbon Steel, Alloy Steel), Mild Steel, Cemented Carbides and Hard Brittle Materials, : 1st Recommended Grade : 2nd Recommended Grade C, : 1st Recommended Grade : 2nd Recommended Grade, CVD Coated Grades Applications Work Material Classication Code Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi/Hitachi, NTK Sandvik Kennametal SECO Tools WALTER ISCAR TaeguTec, IC8005 IC8150 IC428 IC5100 IC8150 IC8250 IC9015 IC8150 IC8250 IC8350 IC9015, T9105 T9115 T9215 T9115 T9125 T9225 T9125 T9135 T6130, GC4305 GC4315 GC4215 GC4315 GC4325 GC4225 GC1515 GC2025 GC4325 GC4335 GC4235 GC4335 GC4235 GC30, AC8035P AC830P AC6030M AC630M AC8035P AC830P AC6030M AC630M, IC6015 IC8025 IC8150 IC8250 IC5820 IC6015 IC6025 IC8350, AC6020M AC6030M AC610M AC630M AC6030M AC630M AC8035P AC830P AC6030M AC630M, MC5005 UC5105 UC5115 MC5005 MC5015 MC5020 UC5105 UC5115, HG3305 HX3505 HX3305 HG3305 HG3315 HX3515 HG8010 TH315 ATH10E, PVD Coated Grades Applications Work Material Classication Code Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi/Hitachi, AC1030U ACZ150 AC5025S AC520U AC1030U AC5025S AC520U AC530U, IC807 IC808 IC810 IC328 IC330 IC830 IC928, PVD Coated Grades (continued) Applications Work Material Classication Code Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi/Hitachi, PR005S PR015S PR915 PR1025 PR1215 PR1225 PR1305 PR1310 PR015S PR915 PR930 PR1025 PR1125 PR1215 PR1225 PR1325, TM1 VM1 DT4 DM4 ZM3 ST4 DT4 DM4 ZM3 QM3 TM4 ST4 QM3 TM4 DT4 DM4, IC330 IC806 IC808 IC830 IC908 IC928 IC328 IC330 IC830 IC840 IC882 IC830 IC928, AC5025S AC6040M AC1030U AC520U AC530U AC6040M AC1030U AC530U, HX3305 HG3305 HG3315 HX3515 HG8010 TH315 ATH10E, PN215 PN15M JP4005 JP4105 JP4115 JP4120 GX2140, IC807 IC808 IC810 IC380 IC330 IC328 IC330 IC380 IC830 IC928, AH9030 AH120 AH725 AH3135 AH3035 AH3135 AH120 AH130 AH140 AH725, JD4045 JS4060 JX1045 JX1060 CY150 CY250 PTH30E JS4060 JM4160 PTH40H JX1020 CY9020 JP4020 JP4120 PN08M PN215 JP4120 JS1025 JX1015 CY150 CY15, IC807 IC808 IC903 IC907 IC908 IC330 IC808 IC830 IC840 IC882 IC908 IC928 IC328 IC330 IC830 IC840 IC882 IC830 IC928, MP7130 MP9120 MP9130 UP20M VP15TF VP20RT MP7130 MP7140 MP9130 VP15TF MP7140 VP15TF VP30RT, AH120 AH130 AH725 AH3135 AH6030 AH130 AH140 AH330 AH725 AH3135, GX30 JM4160 PTH40H TH303 TH308 ATH80D JP4020 JP4120 PTH13S JS4045 JX1045 CY150 CY250, IC808 IC810 IC830 IC830 IC810 IC908 IC910 IC928 IC950, AH120 AH9030 AH725 AH110 AH120 AH330 GH110 GH130. 0000010820 00000 n
superior cutting performance especially during high speed machining of materials such hardened steel, cast iron and sintered alloys
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They are compatible with standard tool holders by other, leading manufacturers. various tool damage and machining databases. We also use third-party cookies that help us analyze and understand how you use this website.
For predictable results in large runs using hard-to-machine materials, PCD and CBN tools have you covered. The relatively high cost of these tools can be offset quickly on larger volume orders by operational speed and accuracy, combined with impressive longevity of properly fabricated PCD/CBN tools that are well-matched to their materials and applications. Solid End Mills / Exchangeable Head End Mills, Technical Information / Cutting Formula >. 0000002734 00000 n 0000097398 00000 n Machining high manganese steel cutting tools application and the cutting cond 14 FAQ in the field of mold manufacturing. 0000011096 00000 n These cookies track visitors across websites and collect information to provide customized ads. The catalog is organized as follows: (1) Cutting Tool Grade (2) Cutting Tool Products (Carbide) (3) CBN - SUMIBORON / PCD -SUMIDIA Products. These inserts have a neutral rake angle, and a relief angle of 7. 0000014467 00000 n No matter what problems, you can contact with us. Choose CBN for ultra-high-temperature applications in steel, iron and other ferrous metals, as well as chilled cast iron, superalloys, Monel and Stellite. 0000011904 00000 n CBN has lower affinity to iron than diamond. This cookie is set by GDPR Cookie Consent plugin. These inserts have a neutral rake angle, and a relief angle of 7. The "Manufacturing DNA" of our cutting tools demonstrate our heart & soul. 0000012179 00000 n 0000015009 00000 n For ISO standard shapes of cutting inserts are standardized to carbide inserts solderedsmaller segments PKD.
152 0 obj <> endobj xref 152 57 0000000016 00000 n A line of inserts with a 55 cutting corner angle, and a single cutting tip. By clicking Accept, you consent to the use of ALL the cookies. These cookies ensure basic functionalities and security features of the website, anonymously. Since diamond is the hardest material available, you should consider these inserts whenever exceptional abrasion resistance is required. A line of inserts with a 80 cutting corner angle, and a single cutting tip. This cookie is set by GDPR Cookie Consent plugin. 0000041204 00000 n A line of inserts with a 80 cutting corner angle, and two cutting tips. A line of inserts with a 80 cutting corner angle, and a single cutting tip. The low affinity and high hardness properties means that sintered CBN delivers a CVD delivers various benefits when machining long-chipping aluminum and magnesium alloys, high-silicon aluminum, precious metal alloys, plastics with abrasive fillers, tungsten carbide, and ceramic green compacts. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. : New item to Sumitomo Electric Carbide, Inc. ISO classification of work material: Grade, Cutting edge angle (not listed for ballnose blade types), Max.
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